Indradrive Fault and Alarm List

[reggiejohnson]

Hello,
Does someone have a general Indradrive fault and alarm list? I have a servo motor system that has pumped out a few different alarms in the past few weeks which has me a bit confused, since the faults seem to alternate. The machine is still up and running but it looks like it going to give up on me soon.

Thanks!

[Cheller]

How about your Indramat manual? You should have a chapter on troubleshooting with a detailed list of fault codes.

[reggiejohnson]

I was just looking for a list of fault codes. I have to track down the manual. I believe I got a hard copy when we did the installation but I'm not positive.

[drives-technician]

Rexroth Indradrive Fatal Errors (Fault Codes)

Here is a simple list of fatal errors that I have from one of the older Rexroth Indramat drives. These are the fatal errors, the way I always understood it, F means "failure" or "fatal" when it comes to the Rexroth Fault Codes. I broke the list into sections per thousands (ie F2000's, F3000's, F4000's, etc) and I broke this list into two posts since it might be too big to put into one.

The F2000's:

• F2003 Motion step skipped
• F2004 Error in motion profile
• F2005 Cam shaft invalid
• F2006 MMC was removed
• F2007 Switching to non-initialized operating mode
• F2008 RL The motor type has changed
• F2009 PL Load parameter default values
• F2010 Error when initializing digital I/O
• F2011 PLC-Error nr. 1
• F2012 PLC-Error nr. 2
• F2013 PLC - Error nr. 3
• F2014 PLC - Error nr. 4
• F2018 Device overtemperature shutdown
• F2019 Motor overtemperature shutdown
• F2021 Motor temperature monitor defective
• F2022 Device temperature monitor defective
• F2025 Drive not ready for Control
• F2026 Undervoltage in power section
• F2027 Excessive oscillation in DC bus
• F2028 Excessive deviation
• F2031 Encoder 1 error: signal amplitude incorrect
• F2032 Validation error during commutation fine adjust   
• F2033 External power supply X10 error
• F2036 Excessive position feedback difference
• F2037 Excessive position command difference
• F2039 Maximum acceleration exceeded
• F2040 Device overtemperature 2 shutdown
• F2042 Encoder 2: encoder signals incorrect   
• F2043 Measuring encoder: encoder signals incorrect
• F2044 External power supply X15 error
• F2048 Low battery voltage
• F2050 Overflow of target position preset memory
• F2051 No sequential block in target position preset memory
• F2053 Incr. encoder emulator: pulse frequency too high
• F2054 Incr. encoder emulator: hardware fault
• F2055 External power supply X31/X32 error
• F2057 Target position out of travel range
• F2058 Internal overflow by positioning input
• F2059 Incorrect command value direction when positioning
• F2063 Internal overflow master axis generator
• F2064 Incorrect cmd value direction master axis generator
• F2067 Synchronization to master communication incorrect
• F2069 Error when releasing the motor holding brake
• F2074 Actual pos. value 1 outside absolute encoder window
• F2075 Actual pos. value 2 outside absolute encoder window
• F2076 Actual pos. value 3 outside absolute encoder window
• F2077 Current measurement trim wrong
• F2086 Error supply module
• F2087 Module group communication error
• F2100 Incorrect access to command value memory
• F2101 It was impossible to address MMC
• F2102 It was impossible to address I2C memory
• F2103 It was impossible to address EnDat memory
• F2104 Commutation offset invalid
• F2105 It was impossible to address Hiperface memory
• F2110 Error in non-cyclical data communic. of power section
• F2120 MMC: defective or missing, replace
• F2121 MMC: incorrect data or file, create correctly
• F2122 MMC: incorrect IBF file, correct it
• F2123 Retain data backup impossible
• F2124 MMC: saving too slowly, replace
• F2130 Error comfort control panel
• F2140 CCD slave error
• F2150 MLD motion function block error
• F2174 Loss of motor encoder reference
• F2175 Loss of optional encoder reference
• F2176 Loss of measuring encoder reference
• F2177 Modulo limitation error of motor encoder
• F2178 Modulo limitation error of optional encoder
• F2179 Modulo limitation error of measuring encoder
• F2190 Incorrect Ethernet configuration
• F2260 Command current limit shutoff
• F2270 Analog input 1 or 2, wire break
• F2802 PLL is not synchronized
• F2814 Undervoltage in mains
• F2815 Overvoltage in mains
• F2816 Softstart fault power supply unit
• F2817 Overvoltage in power section
• F2818 Phase failure
• F2819 Mains failure
• F2820 Braking resistor overload
• F2821 Error in control of braking resistor
• F2825 Switch-on threshold braking resistor too low
• F2833 Ground fault in motor line
• F2834 Contactor control error
• F2835 Mains contactor wiring error   
• F2836 DC bus balancing monitor error
• F2837 Contactor monitoring error
• F2840 Error supply shutdown
• F2860 Overcurrent in mains-side power section
• F2890 Invalid device code
• F2891 Incorrect interrupt timing
• F2892 Hardware variant not supported

The F3000's:

• F3111 Refer, missing when selecting safety related end pos
• F3112 Safety related reference missing
• F3115 Error, brake check time interval exceeded
• F3117 Actual position values validation error
• F3122 Safety related holding system: system error
• F3123 Safety related holding system: brake check missing
• F3130 Error when checking input signals
• F3131 Error when checking acknowledgment signal
• F3132 Error when checking diagnostic output signal
• F3133 Error when checking interrupting circuits
• F3134 Dynamization time interval incorrect
• F3135 Dynamization pulse width incorrect
• F3140 Safety parameters validation error
• F3141 Selection validation error
• F3142 Activation time of enabling control exceeded
• F3143 Safety command for clearing errors incorrect
• F3144 Incorrect safety configuration
• F3145 Error when unlocking the safety door
• F3146 System error channel 2
• F3147 System error channel 1
• F3150 Safety command for system start incorrect
• F3151 Safety command for system halt incorrect
• F3152 Incorrect backup of safety technology data
• F3160 Safety bus communication error

The F4000's:

• F4001 Sync telegram failure
• F4002 RTD telegram failure
• F4003 Invalid communication phase shutdown
• F4004 Error during phase progression
• F4005 Error during phase regression
• F4006 Phase switching without ready signal
• F4009 Bus failure
• F4012 Incorrect I/O length
• F4016 PLC double real-time channel failure
• F4017 S-lll: incorrect sequence during phase switch
• F4034 Emergency-Stop
• F4140 CCD communication error

The F6000's:

• F6010 PLC Runtime Error
• F6024 Maximum braking time exceeded
• F6028 Position limit value exceeded (overflow)
• F6029 Positive travel limit exceeded
• F6030 Negative travel limit exceeded   
• F6034 Emergency-Stop
• F6042 Both travel range limit switches activated
• F6043 Positive travel range limit switch activated
• F6044 Negative travel range limit switch activated
• F6140 CCD slave error (emergency halt)

[drives-technician]

Here's the F7000's, F8000's, and F9000's:

The F7000's:

• F7010 Safety related limited increment exceeded
• F7011 Safety rel. position limit val., exc. in pos. dir
• F7012 Safety rel. position limit val., exc. in neg. dir
• F7013 Velocity threshold exceeded
• F7014 Acceleration threshold exceeded
• F7020 Safety related maximum speed exceeded
• F7021 Safety related end position exceeded
• F7030 Pos. window for safety rel. operational stop exceeded
• F7031 Incorrect direction of motion
• F7040 Validation error parameterized - effective threshold
• F7041 Actual position value validation error
• F7042 Validation error of safety related operating mode
• F7043 Error of output stage interlock
• F7050 Time for stopping process exceeded
• F7051 Safety related deceleration exceeded

The F8000's:

• F8000 Fatal hardware error
• F8010 Autom. commutation: max. motion range when moving back
• F8011 Commutation offset could not be determined
• F8012 Autom. commutation: max. motion range
• F8013 Automatic commutation: current too low
• F8014 Automatic commutation: overcurrent
• F8015 Automatic commutation: timeout
• F8016 Automatic commutation: iteration without result
• F8017 Automatic commutation: incorrect commutation adjust
• F8022 Enc. 1: enc. signals incorr. (can be cleared in ph. 2)
• F8023 Error mechanical link of encoder or motor connection
• F8025 Overvoltage in power section
• F8027 Safety related standstill while drive enabled
• F8028 Overcurrent in power section
• F8042 Encoder 2 error: signal amplitude incorrect
• F8057 Device overload shutdown
• F8060 Overcurrent in power section
• F8064 Interruption of motor phase
• F8067 Synchronization PWM-Timer wrong
• F8069 +/-15Volt DC error
• F8070 +24Volt DC error
• F8076 Error in error angle loop
• F8078 Speed loop error
• F8079 Velocity limit value exceeded
• F8091 Power section defective
• F8100 Error when initializing the parameter handling
• F8102 Error when initializing power section
• F8118 Invalid power section/firmware combination
• F8120 Invalid control section/firmware combination
• F8122 Control section defective
• F8129 Incorrect optional module firmware
• F8130 Firmware of option 2 of safety technology defective
• F8133 Error when checking interrupting circuits
• F8134 Safety related holding system: fatal error
• F8135 Velocity exceeded with trend monitoring
• F8140 Fatal CCD error
• F8201 Safety command for basic initialization incorrect
• F8203 Safety technology configuration parameter invalid
• F8813 Connection error mains choke
• F8838 Overcurrent external braking resistor

The F9000's:

• F9001 Error internal function call
• F9002 Error internal RTOS function call
• F9003 Watchdog
• F9004 Hardware trap

Good Luck!!

[Cheller]

Wow, that's a big list! Does that mean there's a lot that can go wrong with an Indradrive?