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Messages - kpatterson

#1
Quote from: 2106tech on June 14, 2018, 04:04:AM
I'm getting a Ground Fault 13

A ground fault in this case is likely in the motor, I think the fault list tells you to check not only the motor for grounds, but the external wiring also. There is no mention of a ground within the drive.

Here's an expanded list tof the Allen Bradley Power Flex Faults in random order:


  • 2 Auxiliary Input
  • 39 Phase V to Ground
  • 88 Software Fault
  • 3 Power Loss
  • 40 Phase W to Ground
  • 89 Software Fault
  • 4 UnderVoltage
  • 41 Phase UV Short
  • 90 Encoder Quad Error
  • 5 OverVoltage
  • 42 Phase VW Short
  • 91 Encoder Loss
  • 7 Motor Overload
  • 43 Phase UW Short
  • 92 Pulse In Loss
  • 8 Heatsink OvrTemp
  • 48 Params Defaulted
  • 93 Hardware Fault
  • 9 Transistor OverTemp
  • 49 Drive Powerup
  • 100 Parameter Checksum
  • 10* Heatsink Low Temp
  • 51 Flt Queue Cleared
  • 101-103 UserSet Checksum
  • 12 HW Over Current
  • 52 Faults Cleared
  • 104 Power Boarrd Chksum1
  • 13 Ground Fault
  • 55 Cntrol Board Overtemp
  • 105 Pwr Board Chksum2
  • 15 Load Loss
  • 63 Shear Pin
  • 106 Incompat MCB-PB
  • 16 Motor Thermistor
  • 64 Drive OverLoad
  • 107 Replaced MCB-PB
  • 17 Input Phase Loss
  • 69 DB Resistance
  • 108 'eyw Anlg Cal Chksum
  • 18 Hardware PTC
  • 70 Power Unit
  • 109 NVS I/O Checksum
  • 20 TorqPrv Spd Band
  • 71- 75 Port 1-5 Adapter
  • 110 NVS I/O Failure
  • 21 Output PhaseLoss
  • 76* Port 6 Adapter
  • 111* Power Down Csum
  • 24 Decel Inhibit
  • 77 IR Volts Range
  • 121 I/O Comm Loss
  • 25 OverSpeed Limit
  • 78 Flux Amps Ref Rang
  • 122 I/O Failure
  • 28 See Manual
  • 79 Excessive Load
  • 130 Hardware Fault
  • 29 Analog In Loss
  • 80 AutoTune Aborted
  • 131 Hardware Fault
  • 33 Auto Rstrt Tries
  • 81- 85 Port 1-5 DPI Loss
  • 900-930 Fatal Faults
  • 36 SW OverCurrent
  • 86* Port 6 DPI Loss
  • 38 Phase U to Ground
  • 87 IXo VoltageRange
And here's a list of the Power Flex Alarms:


  • 1 Precharge Active
  • 15 Ground Warn
  • 28 Ixo Vlt Range
  • 2 UnderVoltage
  • 16* Brake Slipping
  • 29 Sleep Config
  • 3 Power Loss
  • 17 Dig In ConflictA
  • 30 TB Man Ref Cflct
  • 4 Start At PowerUp
  • 18 Dig In ConflictB
  • 31 PTC Conflict
  • 5 Analog in Loss
  • 19 Dig In ConflictC
  • 32 Brake Slipped
  • 6 IntDBRes OvrHeat
  • 20 Bipolar Conflict
  • 33 AdjVoltRef Cflct
  • 8 Drive OL Level 1
  • 21 Motor Type Conflict
  • 34 Home Not Set
  • 9 Drive OL Level 2
  • 22 NP Hz Conflict
  • 38 DPI Port1 Loss
  • 10 Decel Inhibt
  • 23 MaxFreq Conflict
  • 39 DPI Port2 Loss
  • 11 Waking 24 VHz Neg Slope
  • 40 DPI Port3 Loss
  • 12 Motor Thermistor
  • 25 IR Volts Range
  • 49 Torq Prove Cflct
  • 13 In Phase Loss
  • 26 Flux Amps Ref Range
  • 50 Prof Step Cflct
  • 14 Load Loss
  • 27 Speed Ref Cflct
  • 52 PI Config Conflict

*Firmware 6.002 and later only

#2
Troubleshooting 101 / Re: Delta or Y Voltage Test
August 22, 2015, 04:03:AM
You've got me curious... Is there a simple Delta or Y test using a multimeter?
#3
Mechanical and More / Re: Ross Air Valves
August 22, 2015, 04:02:AM
I totally agree, Ross makes a great valve, but environment can take its toll on any brand. So it may be in your best interest to try another brand just for comparison, see if another brand can hold a candle to the Ross valves or not. Think of it as a necessary experiment.
#4
Gentleman,
I had a drive failure. The drive is an older Parker SSD. Now the question is simple yet complicated. Apparently one of the SCR's failed, it was showing 0 ohms to ground which in turn took out a semi-conductor fuse on the input side of the drive.

As it so happens, we had one in stock and it is changed easily with a couple of phillips head screws.

Now comes the question about fusing. I ordered some semi-conductor fuse replacements because we had none in stock. In the meantime, can I install a time delay fuse that is slightly smaller in amperage? I have an old obsolete fuse that physically fits. The semi-conductor fuses are 125 amps, and this time delay fuse is 100 amps.

I am pretty certain the bad SCR is what caused the fuse to blow in the first place. Machine is down but needs to be up. So smaller amp time delay for the rest of the day?? Or wait it out and use the proper semi-conductor fuses when they arrive?

Hope you like the pic, I had some time to kill...
thanks!
#5
This is what I need to change, the main board, it is easily accessed by swinging open the door on the front of the drive:




Looks like I'll get one ordered and take it from there. Upon replacing the defective main board, does anyone know if I have to reprogram the drive? Or will it maintain its calibration?

thanks!



#6
Thanks Cheller. I will dig deeper. I took the cover off the drive. I also spoke with a Parker rep. and he told me to check all fuses before proceeding.

At this point, it's not looking too good.
#7
Hello All,
I have a problem with a DC590+ DRV Series DC Drive that powers a 100 HP vintage DC Westinghouse Motor. These are the large yellow and grey drives sometimes called SSD drives.

This thing was doing fine. It is a somewhat fresh installation, maybe less than 6 months old. All of a sudden, the motor slows to a halt and I get an alarm on the Parker drive screen.

The alarm is SEQ PRE READY Unfortunately, one of the other guys cleared from the screen before I took the picture.

Can anyone point me in the right direction. I am going to contact Parker support as well. I need to get this motor back on the road asap.

Thanks,
Keith
#8
Same here, I have been looking for more options when it comes to chatter about industry, maintenance, and troubleshooting.
#9
Mechanical and More / Re: Size 50 chain question
August 02, 2015, 06:09:AM
We've had good luck with Timken roller chain. Although I'm sure there are other out there that can compete.
#10
Quote from: admino on August 01, 2015, 04:06:AM
If you've been in the maintenance field for a while, you've seen some cool mechanical and electronic gadgets along the way. Many of these have been replaced by better technology.

Take a stroll down memory lane and reminisce about obsolete mechanisms and obsolete electronics. Post some pictures if you have them. They could be industrial machinery or products that have long been retired or any vintage industrial products that are still alive and kicking.

Look forward to seeing and hearing about anything vintage from industry or machinery...

Wow, great idea... I'm going to see if I can find any snapshots of obsolete stuff from work. We will probably see some interesting submissions here.
#11
Is anyone familiar with Kilotron induction heaters? I'm looking for information on these old induction heaters.



Specifically trying to find Kilotron induction heater schematics. I have experienced electrical issues with our unit recently and haven't been able to find any info at all. Of course, our Kilotron manuals have gone missing. I think it is model 5KA-17, I'll have to double check on the model.

What makes matters worse, is that problems are intermittent. Also, I can't seem to find any info on the company itself. They just disappeared.